Suzuki LT 500 Airbox Lid (87-92)
This is a flat top 3D printed airbox lid for the 1987 - 1990 Suzuki LT500R Quadracer.
The part is made from durable, UV-resistant ASA material.
The latches are replaceable.
There is a foam seal in the groove where the lid contacts the airbox. The screws are stainless steel, installed with threadlocker, and attach to the airbox with brass inserts.
The lid ships with two adhesive-backed replacement lugs for the airbox. Some airbox lugs are worn enough that the latches cannot clip on securely.
In the box:
1 - Airbox Lid
2 - Spare Latches
2 - Replacement Airbox Lugs w/ 3M VHB Adhesive
1 - Abrasive Pad
2 - Alcohol Wipes
Airbox Lug Installation:
1 - Scrub and clean the lug area with the grey abrasive pad and water or isopropyl alcohol, and allow to dry.
2 - Wipe the lug area with the included alcohol wipes and allow to dry.
3 - Remove the red backing from the replacement lug adhesive and install it on the airbox over the existing lug. The longer portion of the replacement lug should point towards the bottom of the airbox. (See pictures in listing.)
4 - Install the airbox lid to apply pressure to the adhesive for a better bond.